3000A 12V 3000A 15V Air Cooling IGBT Based Electroplating Rectifier With RS485, 4-20mA, 0-10V Interface With CE

3000A 12V 3000A 15V Air Cooling IGBT Electroplating Rectifier

Rectifier Technical Data

• Rectifier type:             IGBT high frequency rectifier, modular structure

• Working duty:            100% 24 hours continuous running 

• Supply voltage:          415V/380V/220V AC ±10% 3 phase 4 line, 50-60Hz

• Rated output voltage: DC 12V 15V

• Rated output current: DC 3000A

• Output range:             0-100%

• Control Accuracy:       ≤±0.5%

• Power factor:              ≥0.94

• Efficiency:                   typical 90% at rated output

• Current ripple:             ≤2% of rated output current at constant current mode, low ripple in whole range, provide

•                                    good plating  quality.

• Control mode:             constant current/constant voltage 

• Cooling:                      Forced air cooling, Water cooling.

• Protection class:         IP32 for air cooling, IP54 for water cooling

• Insulation grade:         B

• Protections:                Output overcurrent protection

•                                    Short circuit protection

•                                    Over heat protection

•                                    Input over/under voltage protection

•                                    IGBT Driving protection

•                                    Water pressure protection

• Ambient temp.:            Max. 40℃, derated operation up to 50℃

• Altitude:                       ≤2000m altitude. De-rated operation if higher.

• Humidity:                     Max. 90% RH, non-condensing

Rectifier User Benefits

• Modular design

• Upgradable output current

• Power saving(high efficiency≥90%)

• Much less process time needed

• Low ripple at all output current

• Space-saving

• Easy service

• Reliable quality

• Special treatment in corrosive factory

• Digital control, software programming

• High stability to load variation

• Long time high control accuacy(≤0.5%)

• RS485 communication included

• Amperehour for dosing system control

• Timer function for automatic running

• Resolution 1A and 0.1A

• Accurate output value setting

• Process program available

• Rectifier protection stop delay time setting available

• Multiple remote control communication optional: Profibus, Profinet, analog signal 4-20mA,0-10V

• Touch panel or digital meter, buttons control optional

• Touch panel operation password protection available

• Technical support and service

• Spare parts available

• Software upgrading

Rectifier Remote PLC Control

• RS485, Profibus DP, Profinet,0-10V, 4-20mA

• DC output current signal

• DC output voltage signal

• Protection alarm signal
  

• Start/Stop operation

• DC output value setting

• Constant current, constant voltage selection

Rectifier Options

Protection against corrosive environment (cabinet and hardware)

•  Have corrosion proof coating (powder coated cabinet) to protect from corrosive environment. 

•  All the PCB assemblies is humi- sealed/lacquer coated.

•  Partially sealed designs protects critical electronics from harsh environment.

•  Only stainless steel bolts, nuts, screws etc are used.

Quality Control Process

We always follow ISO9001 quality management system to do the quality control, and provide qualified Power Supplies and Power Quality products to worldwide customers. Follow below quality control process. 

          ISO9001:2015 Certificate                                 TUVus Certificate(same as UL)

In the production process, we set quality control points and make inspection and testing in each step.

Reliable design

•  More than 20 years R&D and engineering experience, know application load well

•  Design according to UL, CSA, CE, IEC, GB standard 

•  Safe and reliable electrical design and component selection

•  Design evaluation for new products development 

•  Safe and easy maintenance mechanical design

•  Self developed software control system and software programming

•  USA TI company's DSP chip, self developed hardware and software, fully digital control, more than 20 years reliable control with consistant high accuracy and reliablity. 

Reliable suppliers and reliable material and components

•  All outsourced materials and components are purchased from qualifed suppliers, annual review to qualified suppliers

•  Choose branded and reliable suppliers

•  All materials and components are reliable quality after our long time use and proved quality 

•  Have one set of supplier management system

•  Incoming IQC for all incoming materials

•  ERP system for supplier management and quality management

Excellent craftwork

•  Using 3D mechanical design software

•  Standardized assembly and wiring guidance 

•  Well trained workers, have uniform installation and wiring regulation

PCB board reliability testing 

•   In-house automatic SMT soldering, strict quality control process for PCB board

•   Complete PCB board function testing

•   72 hours PCB board high temperature and low temperature aging testing

•   Strict quality check to the PCB solding quality by qualified supplier

                                     PCB Board in-house SMT Soldering

            PCB Board High Temperature and Low Temperature Aging Test

Full load testing

• Full load testing load

• Circulated water cooling system

• Match different input voltage: 220V, 380V, 415V, 440V, 480V and high voltage input

• Testing instrument

       FLUKE power analyzing instrument

       FLUKE harmonic testing analyzing instrument

       Oscilloscope

       Multimeters

       Temperature measurement device

       Current measurement clamp

•  Full load factory testing

•  Well-educated experienced commissiong engineer

•  Well-educated professional quality check engineer

Final Products Factory Testing Record

Main Parts Brand

Contact us: 

Email: amy@bjgreenpower.com

Tel: 00447520631108, 00861056250889

Mobile/whatsapp/wechat: 008618500983665

Skype: beijinggreenpower.amy