Electroplating Rectifier Introduction
The electroplating rectifiers are widely applied for metal and plastic plating, rack plating, barrel plating and continuous plating, plating types include:
-Chrome plating and hard chrome plating;
We provide high efficiency, high accuracy, high reliability, high frequency IGBT based rectifier for electroplating industry.
Modular based, support convenient current expansion through modules parallel connection, compact size.
Provide multiple remote control communication options.
Electroplating Video which Using our Rectifier
4.3000A 15V air cooling video
5.Plating Application Video
Advantages of Green Power Electroplating Rectifiers
For electroplating industry, because of low output DC voltage(normally 12V, 15V, 18V), we recommend using Green Power IGBT high frequency switch mode power supply (not SCR or diode rectifier) because of below reasons:
1. Same level of high reliablity as SCR/diode rectifier, support 100% output 24 hours continuous running, no need extra capacity.
2. IGBT plating rectifiers have higher efficiency, for 12V rectifier, typical efficiency is higher than 88%, that means power saving for you, and more years running, saving more.
Below is a power saving calculation for 1000A 15V rectifier comparison, considering running hours is 6300 hours per year.
|Output Voltage(V)||Output Current(A)||Output Power (kW)||Running days per year||Running Hours Per day|
|Rectifier type||SCR/Diode Recifier||IGBT Rectifier|
|Consumed power per year (kWh)||126000||105000|
|IGBT Rectifier Saved Power(kWh)||Quantity 1 no.||Quantity 5 nos.||Quantity 10 nos.||Quantity 20 nos.|
|For 1 year||21000||105000||210000||420000|
|For 3 year||63000||315000||630000||1260000|
|For 5 year||105000||525000||1050000||2100000|
|For 10 year||210000||1050000||2100000||4200000|
3. Compact size, saving a lot of space for you.
4. Modular structure, high reliability, not like SCR rectifier, IGBT rectifiers' one module break-down won't affect other modules running, rectifier don't stop, don’t need to stop plating line.
5. High power factor in full range, higher than 0.93 at rated output, no need extra reactive power compensation facility, avoid fined by government because of power factor, saving cost. Support modules connection in parallel to have higher current capacity.
6. Not like SCR rectifier, the ripple won't be higher when output is not at rated value, not affecting plating quality because of ripple.
7. Pulse output, needs less plating time than SCR rectifier.
8. Less affected by input power fluctuation because of buffer function, support 100% output. No need extra capacity, such as if you need 800A output, you don't need to buy 1000A, 800A rating is enough.
Our rectifier applications:
1. Air Cooling:
100A/200A 12V/15V/18V/20V 300A/400A 12V/15V/18V/20V 500A/600A 12V/15V/18V/20V
1000A 12V/15V/18V/20V/24V 1500A/2000A 12V/15V/18V/20V/24V 2500A/3000A 12V/15V/18V/20V/24V
4000A/5000A 12V/15V/18V20V/24V 10kA 12V/15V/18V/20V/24V
2. Water Cooling:
1000A/2000A/3000A/4000A12V/15V 5000A 12V/15V 8000A 12V/15V/18V/20V/24V
10kA 12V/15V/18V/20V/24V 15kA 12V/15V/18V/20V/24V 20kA 12V/15V/18V/20V/24V
25kA 12V/15V/18V/20V/24V 40kA 12V/15V/18V/20V/24V